Advantages and Disadvantages of Waterjet Cutting Machine
A Waterjet cutter machine is the most powerful industrial tool that can pierce through the hardest metals and stones. It’s a versatile tool that has been used for decades in the industrial sector. Now, waterjet cutters are a handy tool for almost every manufacturing industry. You can cut any stone or metallic sheet into the shape you want. The automatic mechanism makes the cutting process easier as it could ever be. But can this technology have limitations? The exploration of the Advantages and Disadvantages of Waterjet Cutting Machine will help you understand more of it.
What are Waterjet cutter machines?
Waterjet machines use a combination of high pressure and water stream to cut metals. The cutting process is enhanced further by using granular abrasives to get instant shapes of the material being cut.
Waterjet cutters are widely used for the high-pressure cutting and grinding of a variety of industrial materials. Almost any material can be cut and shaped with a waterjet cutting machine. For example, plastics, metallic sheets, rubber, glass, ceramics, concrete, and stone.
How to use Waterjet machines?
The first step is to create an inlet nozzle on the end of your stream of water. This technique has the distinctive ability to cut any type of material, from stainless steel to wood, while leaving behind little to no residue. This nozzle can be customized with different tips available for precise cuts or increased airflow for faster cutting.
Next, you need to figure out what material you want to cut and how thick it is to know how long the stream should be. To make accurate measurements, it's better to consult with a skilled expert who can advise on what equipment will work best for the job at hand.
What are the Advantages of waterjet cutting machine?
The advantages of waterjet cutting machine are numerous, including working with many different materials at once. They also have advantages over traditional cutting and shaping machines which demand manual precision and legwork.
1. Low operating Cost
The key benefit of water jet cutting machining is the low operating cost. There are no expensive consumables, such as blades and coolants, to purchase or use regularly for most applications. All it takes is the installation, and once you are done with it, you are ready to roll.
2. Less Downtime
Waterjet cutters are an efficient way to boost your productivity with minimized technical hazards and glitches. Less downtime also translates into greater productivity. With fewer interruptions due to maintenance issues requiring repair work by factory personnel, operators can get back at it once minor problems have been addressed, keeping production schedules on track.
The waterjet machine is one of the simplest to use because it functions by only requiring a few settings and parameters to be changed to complete a task. All that needs to be done is to find the right nozzle and press start.
There are no specific skills or training needed to operate one of these machines, which makes them perfect for beginners, small businesses, or individuals who want an easy project that doesn't require much effort.
4. Lowered Risk for Employees
One of the main advantages of Waterjet cutting Machining is that the tools are automated and can be programmed to run unattended while a worker does other necessary tasks. They are stationary and stable that also means that it doesn't require much room or attention from factory personnel.
Operators don't have to worry about falling limbs or other hazards like traditional cutting tools such as plasma cutters which pose serious.
5. Workplace Safety is one of the Vital advantages of waterjet cutting machine
As a waterjet machine is automated, factory personnel can stay away from the cutting area and avoid potential accidents. The precision of this equipment also means that no matter how small or complex an item may be, it will never damage surrounding organs or structures as there are not multiple moving parts that could cause harm to another person on accident. No use of chemicals or ultra-high temperatures further ensure workplace safety.
What are the disadvantages of a Waterjet Cutting Machine?
There is not much to consider while finding the limitations of waterjet cutters. Nonetheless, it would be best if you heeded the drawbacks of using one big sized unit at your workplace. The most common disadvantages of waterjet cutting machines entail costs, power consumption, and inaccuracy. Some other limitations of water jet cutting machining are listed below.
1. Buying and Installing Expenses
One of the disadvantages of a waterjet machine is that they are an expensive option compared to other industrial cutting machines. The average cost of a china-based waterjet cutting machine ranges somewhere near $35000, while you can buy one from a branded manufacturer at a higher price.
Waterjet machines use high-pressure jet streams along with granule abrasives. The installation process may also add a huge toll to your budget as you require a specialist machinist to handle the unit's installation.
2. Requires Specialized Training
Another problem with waterjet cutter machines is that they require a lot of specialized training to operate them. Waterjets are more complicated than other types of cutting tools, and, therefore, the operators must be trained in their use of the machine to function properly and safely. This means a loss on your part as you would have to pay an expert to train another person how to run it.
3. Difficult to Transport
Desktop Waterjet machines are also difficult to transport or move once installed. Waterjets use a lot of power and, therefore, they need heavy-duty trailers to be moved from place to place or transported on ships. This adds up more expenses to your accounts book than other types of industrial cutting tools.
4. Power Consumption is one of the disadvantages of Water Cutting Machine
The last disadvantage of waterjets is that they require a lot more power than other types of industrial cutting machines. Waterjets can draw up to six times as much power as metal laser cutters and plasma cutters, making them difficult to use in certain facilities where there may not be enough electricity available, or it would cost too much money to upgrade your electrical system just for one machine.
5. Difficult to Dispose of Waste
Waterjet machines can also be difficult to dispose of their waste. Waterjets, like laser cutting tools, use a lot of water in order for them to function properly, and they leave behind lots of metal shavings which must be disposed of as hazardous material due to the high-pressure stream created by the machine.
While this is true for all types of industrial cutters, it is especially important with waterjet machines because there are very few facilities equipped with proper disposal systems that allow you to dump your wastewater into their system without any risk or cost at all.
Conclusion on Pros and cons of Waterjet Cutter machine
By understanding the pros and cons of a waterjet cutter machine, you will know whether this type of cutting tool would work well within your workflow. It's always wise to weigh the benefits and limitations before investing time and energy into learning how to operate one. As long as these machines are used properly by trained personnel and have ample power supply, they can be a great asset to your business.